Ingenero 360 AI
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Feed Gas & Compression

4/4 Active
Section 1 of 6:Blue = Active in PFD • White = Excluded • Click pencil to edit equipment name
Natural Gas Knockout Drum

Stream: Raw Natural Gas • Separates pipeline liquids prior to compression.

YES
Feed Gas Preheater

Stream: Raw Natural Gas • Preheats incoming raw natural gas to optimal temperature.

YES
Natural Gas Feed Compressor

Stream: Compressed Natural Gas • Multi-stage compressor elevating feed gas pressure.

YES
Feed Gas Aftercooler

Stream: Cooled Feed Gas • Removes compression heat to establish steady inlet temperature.

YES
Customizable equipment tags & flexible convection coil banks.
Section 1 of 6
PFD OVERVIEWPrimary Reformer Unit Process Flow
RAW FEED GAS52.4 kNm³/h • 32°C • 24.5 barFEED KODRUMDRAIN32.0°CFEED PREHEATER(2 Shells • Series)85.0°CCOMPRESSOR(2 Stg • Motor)COMPRESSOR DISCHARGE42.0 bar • 128.5°C • Eff: 78.4%AFTERCOOLER(1 Shell • Parallel)45.0°CHDSREACTORHDS VESSELHDS REACTION375°C • Conv: 99.8%ZnO AZnO BZnO GUARDS(Lead-Lag Dual Bed)SULFUR GUARD BEDH₂S < 0.02 ppm • Sat: 44.8%SATURATORCOLUMN210.0°C • 38.5 barCIRC PUMPSAT WATER EXCHANGER(2 Shells • Series)HP PROCESS STEAM131.6 t/h • 380°C • 42.0 barSTEAM MIXERMIXED FEED TO SMRS/C = 2.79 (Opt: 2.95) • 514.8°CSMR RADIANT BOXConv: 89.2% • Firing: 112.4 MWARCH BRIDGEWALL TEMP916.4°C (Opt 850°C) • Slip: 4.67%FG: 916.4°CCONVECTION COIL BANKCOIL 1 (E-1201)693°C (71.8% Clean)COIL 2 (E-1202)425°C OutCOIL 3 (E-1101)310°C OutCOIL 4 (E-1204)186.6°C OutID FANCHIMNEYSTACKSTACK EXHAUST: 185°C (+35°C)SOx: 0.265 ppm • NOx: 64.2 ppmHOT SYNGAS856°C • 28.0 barWASTE HEATBOILERWHB STEAM QUENCH360.2°C • 131.6 t/h • 61.67 MWSTEAM DRUMBFW INLETPROCESS COOLER(2 Shells • Series)38.0°CCONDENSATESEPARATORCONDENSATE14.8 t/hTO METHANOL SYNTHESIS (K-1301)96.6 kNm³/h • 38°C • M: 2.05 (+85.9 TPD)